Conditioner is a machine used in feed production that homogenously penetrates vapours and liquids into the finished products. Conditioners used before the pellet press increase the processability of feeds and ensure the production of better quality pellets. At the same time, additional liquids such as molasses and enzymes can be added to the product in this process to increase the nutritional value. Conditioners have different types such as single deck, double deck and double (double shaft). In this article, we have answered questions such as what is a conditioner in the agricultural sector and what does it do.

What Does a Conditioner Do in Agriculture? 

The main function of conditioners in the agricultural sector is to increase pelletability by adding steam and liquid to the semi-finished product. These machines, used with pellet presses, ensure softening and homogenous mixing of feed raw materials. At the same time, it helps to better absorb the nutrients contained in the feeds and increase digestibility.

The advantages of conditioners are

• Homogenous Mixture: Thanks to the adjustable paddles inside, vapours and liquids are evenly distributed.
• High Efficiency: It ensures that the product reaches the optimum temperature and humidity level before the pressing process.
• Hygiene and Durability: Thanks to the bodies made of AISI 304 chrome material, it offers long-lasting and hygienic use.
• Low Vibration and Sound Level: It provides silent and vibration-free operation thanks to statically and dynamically balanced rotors.

Single Deck Conditioner

Single deck conditioners are suitable for small and medium sized pellet production plants. These devices can vary from 1 to 3 layers according to the pellet press capacity. It improves feed quality by ensuring homogenous penetration of vapours and liquids into the feed.

Advantages of Single Deck Conditioner

• Adjustable paddles provide the desired consistency to the product.
• It provides better processing of feeds before entering the pellet press.
• It is more suitable for small businesses in terms of cost.
• Efficiency is increased thanks to the special design where steam is supplied from a single point.

Double Deck Conditioner

Double deck conditioners are systems developed to provide more vapour and liquid absorption in the feed production process. It is preferred for larger scale enterprises and high capacity production lines.

Advantages and Features of Double Deck Conditioner

• It allows the product to better maintain the temperature and humidity balance.
• It supports homogenous distribution of vapours and liquids into the feed.
• Improves pelletisability by offering longer processing time.
• Thanks to the motor drive system, the duration of stay in the conditioner can be adjusted.
• Pellet press can be customised according to the capacity.

Double (Double Shaft) Conditioner

Double conditioners are one of the most advanced types of conditioners. Thanks to its double shaft structure, it provides a more homogenous and faster mixture. It is generally used in large-scale production facilities and allows the addition of liquid additives such as molasses and enzymes.

Advantages of the Double Conditioner

• Double Shaft Technology: Provides better mixing and heat distribution.
• Flexible Liquid Addition: Liquids such as molasses, enzymes can be added.
• Better Mixing: It provides optimum performance with different body sizes, shaft speeds and steam additions.
• Hygienic Structure: It offers a durable and clean use thanks to its AISI 304 chrome body material.

Conclusion

Conditioners play a critical role to improve quality in feed production processes. Single deck, double deck or double conditioner can be preferred according to the production scale and needs. It increases production efficiency by ensuring that the feeds are homogenously mixed and reach the ideal temperature-humidity level before the pellet press. While double deck or double shaft models are preferred for larger capacity enterprises, single deck conditioners may be sufficient for small scale productions. Yemsa Machine manufacturing conditioners, Yemsa conditioners and conditioners You can review it on our page.